Vega VEGAPULS 56V Manuel d'utilisateur

Level and PressureOperating InstructionVEGAPULS 56V

10 VEGAPULS 56V2 Types and versionsVEGAPULS 56 sensors are a new developedgeneration of very compact high temperatureradar sensors. For the first time

VEGAPULS 56V 11VEGAPULS 56 V EXXX X X X X X X XJ - Tube extension for horn antennaX - withoutA - Aluminium housingD - Aluminium housing with Exd-conne

12 VEGAPULS 56V2.2 Configuration of measuringsystemsA measuring system consists of a sensorand a processing unit. The processing unit(the signal condi

VEGAPULS 56V 132244VEGAMET515V2Measuring system with 1 … 2 VEGAPULS 56V on signal conditioning instrumentVEGAMET 515V• Two-wire technology, supply fro

14 VEGAPULS 56V2244VEGA MET515VVEGATR ENN5472Types and versionsMeasuring system with 1 … 2 VEGAPULS 56V Ex, 56V Ex0 via a separatorVEGATRENN 548V Ex o

VEGAPULS 56V 152244VEGAMET515V2Measuring system with 1 … 2 VEGAPULS 56V Ex, 56V Ex0 with pressuretight encapsulated connection box on the signal condi

16 VEGAPULS 56VVEGA LOG571 CPUVEGA LOG571 EV22CPU22242424Measuring system with 15 VEGAPULS 56V via one two-wire line on the processingsystem VEGALOG

VEGAPULS 56V 17Measuring system with five VEGAPULS 56V Ex, 56V Ex0 per two-wire linevia separator VEGATRENN 548V Ex on the processing systemVEGALOG 57

18 VEGAPULS 56VVEGAL OG571 CPUVEGAL OG571 EV22CPU22222444Measuring system with 15 VEGAPULS 56V Ex, 56V Ex0 with pressure tightencapsulated connectio

VEGAPULS 56V 193 Technical data3.1 DataPower supplySupply voltage from signal conditioning instrument VEGAMETor processing system VEGALOG 571(max. 36

2 VEGAPULS 56VContentsSafety informationThe described module must only be installedand operated as described in this operatinginstruction. Please note

20 VEGAPULS 56VPN 16PN 25PN 40PN 64bar402516-40 0 50 100 150 200 250 300 350˚C64Flange DIN DN 50Material: 1.4571Groove and tongue acc.to DIN 2512 form

VEGAPULS 56V 21Technical databar402516-40 0 50 100 150 200 250 300 350˚CPN 16PN 25PN 40PN 16PN 25PN 40PN 64bar402516-40 0 50 100 150 200 250 300 350˚C

22 VEGAPULS 56VFlange DIN DN 200Material: 1.4571Groove and tongue acc.to DIN 2512 form F, NPN 16PN 25PN 40PN 64bar40251664-40 0 50 100 150 200 250 300

VEGAPULS 56V 23Technical dataFlange DIN DN 250Material: 1.4571Groove and tongue acc.to DIN 2512 form F, NPN 16PN 25PN 40PN 64bar40251664-40 0 50 100 1

24 VEGAPULS 56VEx-technical data (note the approval documents in the yellow binder)Classification- d pressure tight encapsulation- ia intrinsically sa

VEGAPULS 56V 25Weights in kg (1 psi = 0,0689 bar)DIN 16 bar 25 bar 40 bar 64 bar- DN 50 6,9 -- 7,7 8,5- DN 80 8,8 -- 10,0 10,9- DN 100 9,8 -- 11,7 14,

26 VEGAPULS 56V20120ø180ø96ø220ø18ø160ø7675ø200ø18ø125ø1820ø1651823DN 50DN 80DN 10032021318537020511625185213320370205116253.2 DimensionsTechnical

VEGAPULS 56V 27Technical data22205ø146ø285DN 150ø240 ø2226380ø241ø355ø26DN 250ø40524296ø197ø295ø22DN 200ø340

28 VEGAPULS 56VFlange dimensions according to ANSID = outer flange diameterb = flange thicknessk = diameter of hole circled1= seal ledge diameterf = s

VEGAPULS 56V 293.3 ApprovalsWhen using radar sensors in Ex and StEx-areas or on ships the instruments must besuitable and approved for these explosion

VEGAPULS 56V 3Contents4 Mounting and installation4.1 General installation instructions ... 304.2 Measurement of

30 VEGAPULS 56VMeasuring range (operating range) and max. measuring distanceNote: The use of the sensors in solid applications is restricted.fullMeas.

VEGAPULS 56V 31010 m0m20 m20••30••50 %3,5 m5,0 m3,5 m5,0 m100 %010 m0m20 m30••40••100 %50 %5,3 m5,3 m6,8 m 6,8 mEmission cone of a DN!100 horn antenna

32 VEGAPULS 56V02,4 m3,8 m2,4 m3,8 m10 m0m20 m14••22••50 %100 %Heat isolationMounting on a longer DIN-socket piece>!10!mmEmission cone of a DN 250

VEGAPULS 56V 33Reference planeMounting on dished vessel endReference plane1/2 vessel radiusMounting and installationMounting directly on flat vessel t

34 VEGAPULS 56V0%75 %100 %100 %0%Pipe flange system as bypass pipeExtended bypass pipe on the vessel with strongproduct movementsMounting and installa

VEGAPULS 56V 35Openings in a surge pipe for mixing of inhomogene-ous productsMounting and installationslightly inhomogeneousliquidshomogeneousliquidsP

36 VEGAPULS 56VThe sensor must be directed with the hole to the rowsof holes or openings.HoleDN 50ø50Mounting and installationLockable measuring pipe

VEGAPULS 56V 37Pipe antenna: The surge pipe open to the bottommust have a ventilation or a compensation hole.CorrectWrongMounting and installationA de

38 VEGAPULS 56V0%~45••ø 51,20,0…0,41,5…22,90,0...0,4150…5005…152,9…6100 %Mounting and installationConstruction instructions for standpipeRadar sensors

VEGAPULS 56V 39Mounting and installation0%~45••ø 100,80,0…0,41,5…23,60,0…0,4150…5005…153,6ø 962100 %Flange DN 100Smooth weldingflangeConnectingsleeveW

4 VEGAPULS 56VProduct description1 Product descriptionLevel measurement on high temperatureprocesses or on mediums with high tempera-ture was formerly

40 VEGAPULS 56VMounting and installation4.4 False echoesThe installation place of the radar sensormust be chosen such that no struts orinflowing mater

VEGAPULS 56V 4175 %0%100 %Mounting and installationHeavy turbulencesBuild-upInflowing liquidWrongCorrectStrong product movementsHeavy turbulences in t

42 VEGAPULS 56VDirect sensor vertically to the product surfaceCorrect WrongLadderLadderMounting and installationHorn antenna: Correct and wrong socket

VEGAPULS 56V 43Mounting and installationThe polarisation direction is in line with the hole. Thesensor must be directed with the hole to the rows ofho

44 VEGAPULS 56VElectrical connection5 Electrical connection5.1 Connection and connectioncableSafety informationEnsure that the instrument is in curren

VEGAPULS 56V 45Electrical connectionFigure 1: Earthing only on the sensor sideFigure 2: Earthing on both sides (on the signal conditioning instrument

46 VEGAPULS 56V- +21ShieldSupply: 20 … 36 V DC, VBUS12-+ESC+-OK1 2 C 567843VBUSCommu-nication+-4...20mADisplay12 C 567843EEx d-connection housing(open

VEGAPULS 56V 47SENSORDISPLAY1234 5678ESC+-OK-+1 2 C 567843Commu-nication+-4...20mADisplay12 C 567843VBUS-+ESCOKTank 1m (d)12.345Electrical connection5

48 VEGAPULS 56VSet-upAdjustment with the adjustment moduleMINICOMWith the adjustment module MINICOM youadjust directly in the sensor or in the externa

VEGAPULS 56V 49When the signal conditioning instruments areexceptionally not pre-configured, start nowwith the following section "Configuration“

VEGAPULS 56V 5Time transformationPulse sequenceMeas. distanceemission - reflection - receipt1 ns278 nsttProduct descriptionThe radar impulses are emit

50 VEGAPULS 56V• Click in the menu window "Create newmeasurement loop - Measurement loopdesignation“ to "Level“.Set-up• Choose "Standar

VEGAPULS 56V 51In the heading of the opening menu windowyou now see the previously entered mea-surement loop name and the description.• First choose &

52 VEGAPULS 56V• Confirm your adjustments with "OK“ andyou are again in the menu window "Adjust-ment“.• Click in the menu window "Adjus

VEGAPULS 56V 53As parameter you can choose "dimension-less (figures), volume, mass, height anddistance“ and an appropriate unit (e.g. l. hl)can t

54 VEGAPULS 56VFirst of all a linear relation (a straight line) isdisplayed. In the field "Transfer measuredvalue“ the present level in percent o

VEGAPULS 56V 55Again in the menu window "Conditioning“ youcan enter with the menu point "Integrationtime“ a measured value integration. This

56 VEGAPULS 56V• Choose under "Scaling for sensor display“e.g. liter.• Enter the measuring distance in meter,which you have entered in the min./m

VEGAPULS 56V 57If a smaller measuring range is selected aspreviously adjusted in the "Min/Max-adjust-ment“, the sensor is caused to provide e.g.t

58 VEGAPULS 56VEcho curveWith the menu point "Echo curve“ you candisplay the course and the strength of thedetected radar echo.If you have to exp

VEGAPULS 56V 59• Enter here the checked product distanceand click to "Create new“.Hence you cause the sensor to mark all ech-oes in front of the

6 VEGAPULS 56V1.2 Application featuresApplications• level measurement of liquids and solids• measurement also in vacuum• all slightly conductive mater

60 VEGAPULS 56V• Close the information windows.• Quit the menu "Measurement loop data“.• Click in the menu window "Instrument dataparameter

VEGAPULS 56V 61Indicating and adjustment surfaces of:ESCOK-+12on100%CONNECT515 VDependent on the menu point,change the value or choose out ofthe listC

62 VEGAPULS 56VSet-upThe most important adjustment stepsOn page 66␣ …␣ 73 you see the completemenu plan of the signal conditioning instru-ment VEGAMET

VEGAPULS 56V 63Max.Min.100 % (0,500 m) corresp. to1200 litersMeas. range0 % (3,400 m) corresp. to45!litersSet-upAdjust-mentPa-ram-eteradjust-mentSenso

64 VEGAPULS 56VSignalconditioningSca-ling0 %corre-spondsXXXX100 %corre-spondsXXXXDeci-malpoint888.8prop.toMassUnitKgAdjustment with mediumExample:Min/

VEGAPULS 56V 65Ampl.:XXdBS-N:XX dBLin.curveLinearIntegrationtime0 sAdjust-mentSignalconditioningSca-lingLinearisation:Pre-adjusted is a linear depende

66 VEGAPULS 56VParam.TAG-No. 1TAG -No. 1 % xx,xAdjustmentSignalconditioningOut-putsmAout-putsSca-lingLIN-curvelinearmAoutputno. 1Voltoutputno. 1p

VEGAPULS 56V 67MET-dis-playPC/DCSout-putsDIS-out-putsSimu-lationSpe-cialfunct.ResetlevelResetOK ?ResetNow!OK ?Simu-lation % XX,XSimu-lationNow! OK?D

68 VEGAPULS 56VConfiginputsConfigmeas.loopInputno. 1Appli-cationlevelSensortypeHydro-staticModeStan-dardOption nooptionSensorcoordinationLoca-tion AIn

VEGAPULS 56V 69Configout-putsConfigcurr.output.mA no1toTAG -No. 1V no1toTAG -No. 1ConfigVolt.outputConfigrelayoutputConfigPC/DCSoutputConfigVEGA-DISDI

VEGAPULS 56V 7One or two sensors on the signal conditioning instru-ment; adjustment with the PC on the signal condition-ing instrumentWith the standar

70 VEGAPULS 56VAdd’lfunc-tionsPass-wordoffEditlin.curvesInfoLang-uageEng-lishInputinfoVEGA-METInfoPro-graminfoMeas.loopinfoPro-graminfoxxxxxxTAG 1TAG

VEGAPULS 56V 71ResetVEGA-METResetconfi-gura-tionResetTAG 1to de-faultReset OK?ResetNow! OK?tolinkedappli-cationDeleteallTAG’s?Reset OK?ResetNow! O

72 VEGAPULS 56VSensoropti-mizeSensorTagSensorMeas.environmentOpera-tingrangeBeginm (d) 0.50Endm (d)6.00Meas.ConditionsConditionliquidFastchangeNoAgita

VEGAPULS 56V 73ResettodefaultDis-tancem (d)4.700ResetNow ! OK ?ResetrunsAdd’lfunc-tionsInfoLan-guageEng-lishResetNow !OK ?Resetruns!ResettodefaultMea

74 VEGAPULS 56V• Click to "Yes“.When you connect VVO to a VEGALOG onwhich data had been already saved, you geta message if you want transfer the

VEGAPULS 56V 75• Click in the card-info-window of your EV-card (input VBUS) to "Sensor survey“.You get a survey of the sensors connected tothe ca

76 VEGAPULS 56V• Choose in the next menu window "Stand-ard level measurement“ and "no options“.• Click to "Continue“.After a few second

VEGAPULS 56V 77loop - Measurement loop designation“ opens.Enter here:– a measurement loop number– a measurement loop description– and coordinate to yo

78 VEGAPULS 56VParameter adjustment (adjustment,conditioning, linearisation, gauging byliters, outputs)Sensor optimisation (meas. environ-ment, echo c

VEGAPULS 56V 79Notes

8 VEGAPULS 56VProduct descriptionAdjustment with adjustment moduleMINICOMWith the (3,2␣ cm␣ x␣ 6,7␣ cm) 6-key adjustmentmodule with display you can ca

ISO 9001The statements on types, application, use and operating conditions ofthe sensors and processing systems correspond to the actualknowledge at t

VEGAPULS 56V 9Pipe antennaPipe antennas on surge or by-pass pipes only form a completeantenna system in conjunctionwith a measuring pipe which canalso