Vega VEGAPULS 68 (≥ 2.0.0 - ≤ 3.8) Profibus PA Manuel d'utilisateur

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Page 1 - VEGAPULS 68

Operating InstructionsVEGAPULS 68Profibus PARadar

Page 2

l The version with horn antenna is particularly suitable formeasurement of virtually all bulk solids in small silos and vessels.l The version with par

Page 3

3.4 Packaging, transport and storageYour instrument was protected by packaging during transport. Itscapacity to handle normal loads during transport i

Page 4 - 1.3 Symbolism used

4 Mounting4.1 General instructionsSelect an installation position you can easily reach for mounting andconnecting as well as later retrofitting of an i

Page 5 - 2.3 Warning about misuse

1 32100%0%4Fig. 3: Measuringrange (operating range), max. measuring distance andreference plane1 full2 empty (max. measuring distance)3 Measuring rang

Page 6 - 2.7 Fulfillmen

1Fig. 4: Positionof the polarisation plane with VEGAPULS 681 Marking holeMake sure that all parts of the instrument in contact with the measuredproduc

Page 7

Note:VEGAPULS 68 with rinsing air connection or antenna extension isprovided with a notch on the antenna socket. This notch mustcorrespond to the mark

Page 8 - 3 Produc

7 Check, ifthe O-ring seal is available on the connection piece and ifit is not damaged.Note:A damaged O-ring seal must be replaced: FKM (Viton) artic

Page 9 - 3.2 Principle of operation

12Fig. 7: Mountingposition1 Reference planeIf you cannot keep this distance you should carry out a false echostorage before setup. This applies mainly

Page 10 - 3.3 Operation

Fig. 8: OrientationIfmounting in the center of the silo is not possible, the sensor can bedirected to the vessel center by means of an optional swivel

Page 11 - 3.4 Pack

daαFig. 9: Proposalfor installation after orientation VEGAPULS 68The angle of inclination depends on the vessel dimensions. It can beeasily checked wi

Page 12 - 4.1 General instructions

Contents1 About this document1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . .

Page 13 - 29263-EN-090305

Distanced(m)2° 4° 6° 8° 10°30 1.0 2.1 3.2 4.2 5.335 1.2 2.4 3.7 4.9 6.240 1.4 2.8 4.2 5.6 7.145 1.6 3.1 4.7 6.3 7.950 1.7 3.5 5.3 7 8.855 1.9 3.8 5.8

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Fig. 10: InflowingmediumThe socket piece should be dimensioned in such a way that theantenna end protrudes at least 10 mm (0.4 in) out of the socket.10

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dhmax.d1½"50 mm/2"80 mm/3"100 mm/4"150 mm/6"200 mm250 mm300 mm500 mm800 mmhmax.Fig. 12: Deviatingsocket dimensionsTip:VEGAPUL

Page 16 - 4.4 Mounting instructions

Fig. 13: Installationof VEGAPULS 68 in multiple chamber silosFig. 14: Orientationof VEGAPULS 68 for emptying in the silo centerSilo installations such

Page 17

be a place where no installations cross the microwave signals. Makesure when planning your measurement loop that the radar signalshave a "clear v

Page 18

Fig. 17: Purgingair connection with parabolic antennaIn practice it was shown that a pressure of approx. 0.2 … 1 bar isenough to provide a sufficient ai

Page 19

5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Page 20

Insystems with potential equalisation, connect the cable screendirectly to ground potential at the power supply unit, in the connectionbox and at the

Page 21

7 Insertthe wire ends into the open terminals according to the wiringplanFig. 19: Connectionsteps 6 and 78 Press down the opening levers of the termin

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55551 243Fig. 20: Materialversions, single chamber housing1 Plastic2 Aluminium3 Stainless steel, investment casting4 Stainless steel, electro-polished

Page 23

7 Setup with PACTware and other adjustment programs7.1 Connecting the PC . . . . . . . . . . . . . . . . . . . . . . . . . .477.2 Parameter adjustment

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I2CDisplay11 2 56 7 8Fig. 22: Wiringplan, single chamber housing1 Voltage supply/Signal output5.4 Wiring plan, double chamber housingThe following ill

Page 25

132Display1 2 5 6 7 8I²CFig. 24: Electronicscompartment, double chamber housing1 Plug connector for VEGACONNECT (I²C interface)2 Internal connection c

Page 26 - 5.1 Preparing the connection

I2C11 2Fig. 26: Wiringplan, double chamber housing1 Voltage supply/Signal output5.5 Wiring plan double chamber housing Ex dInformation:Instruments in

Page 27 - 5.2 Connection procedure

132Display1 2 5 6 7 8I²CFig. 28: Electronicscompartment, double chamber housing1 Plug connector for VEGACONNECT (I²C interface)2 Internal connection c

Page 28

11 2Fig. 30: Wiringplan double chamber housing Ex d1 Voltage supply/Signal output5.6 Wiring plan - version IP 66/IP 68, 1 bar+-12Fig. 31: Wireassignme

Page 29

6 Setup with the indicating and adjustmentmodule PLICSCOM6.1 Short descriptionThe indicating and adjustment module is used for measured valuedisplay,

Page 30

Fig. 32: Insertindicating and adjustment moduleNote:Ifyou intend to retrofit the instrument with an indicating and adjustmentmodule for continuous meas

Page 31

6.3 Adjustment system1.1231Fig. 33: Indicatingand adjustment elements1 LC display2 Indication of the menu item number3 Adjustment keysl [OK] key:- Mov

Page 32

6.4 SetupprocedureBefore starting the actual parameter a djustment of a Profibus PAsensor, the address setting must first be carried out. You will find a

Page 33

4 Enter the suitable distance value in m for the empty vessel (e.g.distance from the sensor to the vessel bottom) corresponding tothe percentage value

Page 34 - 5.7 Switch on phase

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Page 35 - 6.1 Short description

SiloEnter the requested parameter via the appropriate keys, save yoursettings and jump to the next menu item with the [->] key.A linearization is n

Page 36

3 Confirm "False signal suppression - Change now" with [OK] andselect in the below menu "Create new". Enter the actual distancefrom

Page 37 - - Select editing position

l Sensoraddressl PINCopy sensor dataCopy sensor data?Basic adjustmentIf the "Reset" is carried out, the sensor resets the values of thefollo

Page 38 - 6.4 Setup

PointerThe min. and max. distance values are reset to the actual value.Additional adjustment and diagnosis options such as e.g. scaling,simulation or

Page 39

6.5 MenuschematicInformation:Depending on the version and application, the highlighted menuwindows are not always available.Basic adjustment1▶Basic ad

Page 40 - Change now?

Diagnostics3Basic adjustmentDisplay▶DiagnosticsServiceInfo3.1PointerDistance min.: 0.234 m(d)Distance max.: 5.385 m(d)3.2Meas. reliability15 dBSensor

Page 41 - Extended setting

6.6 Savingthe parameter adjustment dataIt is recommended noting the adjusted data, e.g. in this operatinginstructions manual and archive them afterwar

Page 42 - Copy sensor data?

7 Setupwith PACTware and other adjustmentprograms7.1 Connecting the PC312Fig. 34: Connectionof the PC via VEGACONNECT directly to the sensor1 USB cabl

Page 43

Necessary components:l VEGAPULS 68l PC with PACTware and suitable VEGA DTMl VEGACONNECTl Power supply unit or processing system7.2 Parameter adjustmen

Page 44 - 6.5 Menu

8 Maintenance and fault rectification8.1 Maintenance, cleaningWhen used in the correct way, no special maintenance is required innormal operation.In so

Page 45

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manual must becarried out only by trained specialist

Page 46 - 6.6 Saving

? In Simatic S7 the measured value is always presented as 0l Only four bytes are consistently loaded in the PLCà Use function component SFC 14 to load

Page 47 - 7.1 Connecting the PC

? E113l Communication conflictà Exchange instrument or return instrument for repairDepending on the failure reason and measures taken, the stepsdescrib

Page 48

Connect the sensor to power supply and provide connection from PCto the instrument via VEGACONNECT. Start PACTware and provideconnection to the sensor

Page 49 - 8.2 Remove interferences

9 Dismounting9.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions suchas e.g. pr essure in the vessel, high tempe

Page 50

10 Supplement10.1 Technical dataGeneral data316L corresponds to 1.4404 or 1 .4435Materials, wetted parts- Process fitting 316L, Hastelloy C22, Hastello

Page 51 - 8.4 Software update

Currentvalue 10 mA, ±0.5 mADamping (63 % of the input variable) 0 … 999 s, adjustableInput variableMeasured value distance between process fitting and

Page 52 - 8.5 Instrument repair

Measuring accuracyResolution, general max. 1 mm (0.039 in)Deviation7)see diagrams30 mm (1.180 in)15 mm (0.590 in)0-15 mm (- 0.590 in)- 30 mm (- 1.180

Page 53 - 9 Dismou

Process conditionsProcess temperature (measured on the process fitting), depending on seal and antenna system- FKM (Viton) -40 … +130 °C (-40 … +266 °F

Page 54 - 10 Supplem

0,10,01,02,03,04,05,06,00,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0(bar)(m3/h)Fig. 38: Airquantity diagramThread G⅛ AC

Page 55

Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 barCable entry/plug10)- Single chamber housing l 1 x cable gland M20 x 1.5 (cable: ø

Page 56

Duringthe entire duration of use, the user is obliged to determine thecompliance of the required occupational safety measures with thecurrent valid ru

Page 57

- Diameter approx. 8 mm (0.315 in)- Colour - standard PE Black- Colour - standard PUR Blue- Colour - Ex-version BlueIndicating and adjustment moduleVo

Page 58

ApprovalsDepending on the version, instruments with approvals can have different technical data.For these instruments, the corresponding approval docum

Page 59

10.2 Profibus PAInstrument master fileThe instrument master file (GSD) contains the characteristic data of the Profibus PA instrument.These data are, e.g.

Page 60

Module of the PA sensorsFor the cyclic data traffic, VEGAPULS 68 provides the following modules:l AI (PA-OUT)- PA-OUT value of the FB1 after scalingl Ad

Page 61

Byte-No.1 2 3 4 5StatusStatus(FB1)IEEE-754-Floating point valuePA-OUT(FB1)FormatValueNote:Bytes 6-10 are not used in t his example.Data format of the

Page 62 - 10.2 Profibus P

StatuscodeDescriptionaccording to Pro-fibus standardPossible cause0 x 0C bad - sensor failure l Hardware errorl Converter errorl Leakage pulse errorl T

Page 63 - - Additi

10.3 DimensionsHousing in protection IP 66/IP 68 (0.2 bar)~ 69 mm(2.72")ø 77 mm(3.03")112 mm (4 13/32")M20x1,5/½ NPT~ 69 mm(2.72")

Page 64

Housing in protection IP 66/IP 68 (1 bar)117 mm (4.61")~ 103 mm(4.06")ø 77 mm(3.03")116 mm (4.57")~ 150 mm (5.91")ø 84 mm (3.

Page 65

VEGAPULS 68 - hornantenna in threaded versionmm inch 38 mm (1.50")22 mm (0.87")22 mm (0.87")118 mm (4.65")SW 46 mm(1.81")8.50

Page 66 - 10.3 Dim

VEGAPULS 68 - hornantenna in threaded version with purging air connection38 mm (1 1/2")22 mm(0.87")22 mm (0.87")118 mm (4.67")xyxy

Page 67 - M20x1,5M20x1,5

l The instrument must not cause any interfering emissionsl The device must be insensitive to interfering immissions, includingthose that may cause und

Page 68

VEGAPULS 68 - hornantenna in threaded version with antenna extensionmm inch 38 mm (1.50")22 mm (0.87")22 mm (0.87")118 mm (4.65")S

Page 69

VEGAPULS 68 - hornantenna in flange version4xø0.75"4xø0.75"8xø0.75"8xø0.87"8xø0.88"4.75"4.92"6.30" 2.95"3.

Page 70

VEGAPULS 68 - hornantenna in flange version with purging air connectionDkxdby12140mm (5.51")82,5 mm(3.25")4xø0.75"4xø0.75"8xø0.75&q

Page 71

VEGAPULS 68 - hornantenna and swivelling holdermm D mm DINASMEb k d DN 50 165 11,5 125 4x ø 18DN 80 200 11,5 160 8x ø 18DN 100 220 11,5 180 8x ø 18D

Page 72

VEGAPULS 68 - hornantenna, swivelling holder and purging air connectionmminch120 mm (4.72")47,5 mm(1.87")20 mm(0.79")12d3.94" ø 1.

Page 73

VEGAPULS 68 - parabolic antenna in threaded version138 mm (5.43")ø 244 mm (9.61")SW 46 mm(1.81")22 mm (0.87")118 mm (4.65")38

Page 74

VEGAPULS 68 - parabolic antenna in flange versionD mm b k d DN 50 PN 40 165 20 125 4xø18 DN 80 PN 40 200 24 160 8xø18 DN 100 PN 16 220 20

Page 75

VEGAPULS 68 - parabolic antenna and swivelling holderd120 mm (4.72")130 mm (5.12")ø 243 mm (9.57")DmmDINASMEb kdDN 50 165 11,5 125 4x ø

Page 76

VEGAPULS 68 - parabolic antenna and swivelling holder with purging air connectiond47,5 mm(1.87")130 mm (5.12")ø 243 mm (9.57")120 mm (4

Page 77

10.4 Industrial property rightsVEGA product lines are global protected by industrial property rights.Further information see http://www.vega.com.Only

Page 78

3 Product description3.1 ConfigurationThe scope of delivery encompasses:l VEGAPULS 68 radar sensorl Documentation- this operating instructions manual-

Page 79 - 10.5 Trademark

VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected] date:ISO 9

Page 80 - ISO 9001

1234Fig. 1: VEGAPULS 68 - hornantenna and swivelling holder1 Housing cover with integrated PLICSCOM (optional)2 Housing with electronics3 Swivelling h

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