Vega VEGAFLEX 82 Foundation Fieldbus Manuel d'utilisateur

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Page 1 - VEGAFLEX 82

Operating InstructionsTDR sensor for continuous level measurement of bulk solidsVEGAFLEX 82Foundation FieldbusDocument ID: 44221

Page 2 - Quick start

103 Product descriptionVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309103 Product description3.1 CongurationThe nameplate contains the most importan

Page 3

Printing date:VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermany44221-EN-130910All statements concerning scope of delivery, application, practi

Page 4

113 Product descriptionVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910This operating instructions manual applies to the following instrument versions

Page 5 - Contents

123 Product descriptionVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309103.3 Packaging, transport and storageYour instrument was protected by packaging

Page 6

133 Product descriptionVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910For sensors with double chamber housing the interface adapter "DISADAPT&qu

Page 7 - 1 About this document

143 Product descriptionVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910If you mount the VEGAFLEX 82 in a bypass tube or standpipe, you have to avoid c

Page 8 - 2 For your safety

154 MountingVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309104 Mounting4.1 General instructionsOn instruments with process tting thread, the hexagon

Page 9 - 2 For your safety

164 MountingVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910vessels, the distance to the vessel wall should be at least 500 mm (19.7 in).During operat

Page 10 - 3 Product description

174 MountingVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309101 2Fig. 6: Installation in non-metallic vessel1 Flange2 Metal sheetConcrete vesselWhen in

Page 11 - 3 Product description

184 MountingVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Higher sockets or sockets with a bigger diameter can generally be used. They can, however,

Page 12

194 MountingVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fig.10:MountingofthesensorwithinowingmediumThe reference plane for the measuring

Page 13

2Quick startVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Quick startThe quick start procedure enables a quick setup of the instrument with many app

Page 14

204 MountingVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309101212Fig. 11: Fasten the probe1 Probe2 Retaining sleeveIn case of dicult installation con

Page 15 - 4 Mounting

215 Connecting to power supplyVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309105 Connecting to power supply5.1 Preparing the connectionAlways keep in

Page 16

225 Connecting to power supplyVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309101. Unscrew the housing cover2. If a display and adjustment module is i

Page 17 - (ø >6.3")

235 Connecting to power supplyVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910the terminal opening is freed. When the screwdriver is released, the ter

Page 18

245 Connecting to power supplyVEGAFLEX 82 • Foundation Fieldbus44221-EN-13091050101+678Bus2312( )(-)11Fig. 15: Electronics compartment, double chambe

Page 19

255 Connecting to power supplyVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309105.5 Wiring plan, Ex-d-ia double chamber housing50101+678Bus2312( )(-)4

Page 20

265 Connecting to power supplyVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910312Fig. 20: View to the electronics compartment1 DIS-ADAPT2 Internal pl

Page 21 - 5 Connecting to power supply

275 Connecting to power supplyVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309105.7 Supplementary electronicsThe radio module PLICSMOBILE is an externa

Page 22 - 5 Connecting to power supply

286 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309106 Set up with the display and adjustment module6.1

Page 23

296 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309101 2Fig. 25: Insertion of the display and adjustment m

Page 24

3Quick startVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309101. In this menu item you can select the application.2. In the menu item "Medium - D

Page 25

306 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910 – Conrm selected menu – Edit parameter – Save value

Page 26

316 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910You can nd "Extended adjustment" in the ne

Page 27

326 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309106.4 Parameter adjustment - Extended adjustmentFor te

Page 28

336 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910In this menu item you can select which type of medium

Page 29 - 6.2 Adjustment system

346 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Enter the appropriate distance value in m (correspond

Page 30

356 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Enter the actual distance from the sensor to the prod

Page 31

366 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Warning:If a linearization curve is selected, the mea

Page 32

376 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910In the menu item "Lock/unlock adjustment",

Page 33

386 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910The default setting for the displayed value 1 is &quo

Page 34

396 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910is displayed as percentage value. The higher the valu

Page 35

4Quick startVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309101. In the menu "Additional settings", menu item "Damping" you can adj

Page 36 - D Vessel height

406 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910In this menu item you can simulate measured values vi

Page 37

416 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Entering a 4-digit PIN protects the sensor data again

Page 38

426 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Menu item Default value ModiedvalueProbe length Len

Page 39

436 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Menu item Default value ModiedvalueDevice memory -

Page 40

446 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Note:Before the data are stored in the sensor, a chec

Page 41 - Temperature unit: °C

456 Set up with the display and adjustment moduleVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910In this menu item, the features of the sensor such as

Page 42 - Diagnostics

467 Setup with PACTwareVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309107 Setup with PACTware7.1 Connect the PC312Fig. 28: Connection of the PC direc

Page 43

477 Setup with PACTwareVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fig. 29: Example of a DTM viewAll device DTMs are available as a free-of-charge

Page 44

487 Setup with PACTwareVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fig. 30: Select quick setup1 Quick setup2 Extended adjustment3 MaintenanceQui

Page 45

497 Setup with PACTwareVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Serial numberHere, you can nd the serial number of your instrument. You cannot

Page 46 - 7 Setup with PACTware

5ContentsVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Contents1 About this document1.1 Function ...

Page 47 - 7 Setup with PACTware

507 Setup with PACTwareVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Application - Level measurementThe level measurement refers to the product surf

Page 48

517 Setup with PACTwareVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910When the setup of the instrument is nished, additional settings can be made. T

Page 49

528 Set up with other systemsVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309108 Set up with other systems8.1 DD adjustment programsDevice description

Page 50

539 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309109 Diagnostics and service9.1 MaintenanceIf the device is used correctly, n

Page 51

549 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910• Display and adjustment moduleFurther echo curves: Up to 10 echo curves ca

Page 52 - 8 Set up with other systems

559 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910still valid. Plan in maintenance for the instrument because a failure is e

Page 53 - 9 Diagnostics and service

569 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910CodeText mes-sageCause Rectication PA DevS-pecDiagnosisF125Unper-missible

Page 54 - 9 Diagnostics and service

579 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910CodeText mes-sageCause RecticationS600Unpermissi-ble electronics temperatu

Page 55

589 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910CodeText mes-sageCause RecticationM505No echo avail-able – Level echo can

Page 56

599 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910• Wherever the sensor displays a constant value, the reason could also be t

Page 57

6ContentsVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309109.2 Diagnosis memory ...

Page 58

609 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fault description Error pattern Cause Rectication5. Measured value jumps s

Page 59

619 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-13091012Leveltime0Fig. 41: The broken line 1 shows the real level, the continuous

Page 60

629 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fault description Error pattern Cause Rectication4. Measured value re-main

Page 61

639 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910In Ex applications only one instrument and one electronics module with resp

Page 62

649 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fig. 50: Exchange cable or rodInformation:Please keep the stated torque so

Page 63

659 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309107. Cable: Fasten the cable with three pins, torque 20 Nm (14.75 lbf in)Cab

Page 64

669 Diagnostics and serviceVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910You can nd detailed information on www.vega.com/downloads and "Approv

Page 65

6710 DismountingVEGAFLEX 82 • Foundation Fieldbus44221-EN-13091010 Dismounting10.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous

Page 66

6811 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-13091011 Supplement11.1 Technical dataGeneral data316L corresponds to 1.4404 or 1.4435Materi

Page 67 - 10 Dismounting

6911 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910 Ʋ Instrument weight (depending on process tting)approx. 0.8 … 8 kg (0.176 … 17.64 lbs

Page 68 - 11 Supplement

71 About this documentVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309101 About this document1.1 FunctionThis operating instructions manual provides al

Page 69

7011 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-13091012AB123456345661210842036542100510 15 20 25 30 35 0510 15 20 25 30 35Fig. 52: Max. tens

Page 70

7111 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-13091012AB123456345612181614108642069875432100510 15 20 25 30 35 0510 15 20 25 30 35Fig. 54:

Page 71

7211 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910 Ʋ Cable: ø 6 mm (0.236 in) - PA coated 8 Nm (5.9 lbf ft) Ʋ Cable: ø 6 mm (0.236 in) 20

Page 72

7311 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309104531245312Fig. 56: Measuring ranges - VEGAFLEX 821 Reference plane2 Probe length L3

Page 73

7411 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910 Ʋ EEx-d instrument 14 … 32 V DCPower supply by/max. number of sensors Ʋ Fieldbus max.

Page 74

7511 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-13091002mm(0.079")-2mm(-0.079")15mm(0.591")10mm(0.394")0,08 m(3.15&qu

Page 75

7611 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Characteristics and performance dataMeasuring cycle time < 500 msStep response time3

Page 76

7711 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910120°C(32°F)-40°C(-104°F)55°C(131°F)80°C(176°F)200°C(392°F)150°C(302°F)34-20°C(-68°F)Fig

Page 77

7811 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910120°C(32°F)-40°C(-104°F)65°C(149°F)80°C(176°F)200°C(392°F)170°C(338°F)34-20°C(-68°F)Fig

Page 78

7911 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Electromechanical data - version IP 66/IP 68 (1 bar)Options of the cable entry Ʋ Cable

Page 79

82 For your safetyVEGAFLEX 82 • Foundation Fieldbus44221-EN-1309102 For your safety2.1 Authorised personnelAll operations described in this operatin

Page 80

8011 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910 Ʋ Non-Ex instrument 9 … 32 V DC Ʋ EEx-ia instrument - Power supply FISCO model9 … 17.5

Page 81 - Function blocks

8111 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Electricial Characteristics Physicial Layer Type Low-power signaling, bus-pow-ered, FIS

Page 82

8211 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910m(d)% Lin%PrimaryValueSecondaryValue 2SecondaryValue 1TBSensor_Valuemin/maxadjustmentLi

Page 83

8311 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Function block PID ControlThe function block "PID Control " is a key componen

Page 84

8411 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fig. 67: Schematic presentation function block Output SplitterFunction block Signal Cha

Page 85

8511 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fig. 68: Schematic presentation function block Signal CharacterizerFunction block Integ

Page 86

8611 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fig. 69: Schematic presentation function block IntegratorFunction block Input SelectorT

Page 87

8711 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fig. 70: Schematic presentation function block Input SelectorFunction block ArithmeticT

Page 88 - Parameter list

8811 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Fig. 71: Schematic presentation function block ArithmeticParameter listThe following ta

Page 89

8911 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910FF desciptor Description UnitDIAG_MASK_2DIAG_OUT_2DEVICE_IDENTIFICATION Manufacturer ID

Page 90

92 For your safetyVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Electromagnetic compatibilityInstruments with plastic housing as well as in four-wir

Page 91 - 11.3 Dimensions

9011 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910FF desciptor Description UnitGU_ID_ENDECHO_CURVE_READ Echo curve dataECHO_EVALUATOR Ech

Page 92 - Stainless steel housing

9111 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910FF desciptor Description UnitNOISE_DETECTION_INFO Increase of the system noiseNOISE_DET

Page 93

9211 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Aluminium housing in protection rating IP 66/IP 68 (1 bar)120 mm(4.72")~ 105 mm(4.

Page 94

9311 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Stainless steel housing in protection rating IP 66/IP 68, 1 bar117 mm(4.61")~ 103

Page 95

9411 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910VEGAFLEX 82, cable version ø 4 mm (0.157 in)/ø 6 mm (0.236 in) - PA coatedL46mm(1.81&q

Page 96

9511 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910VEGAFLEX 82, cable version ø 6 mm (0.236 in)/ø 11 mm (0.433 in) - PA coated80mm(3.15&q

Page 97 - 11.5 Trademark

9611 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910VEGAFLEX 82, rod version ø 16 mm (0.63 in)80mm(3.15")L30mm(1.18")ø 16mm(0.

Page 98

9711 SupplementVEGAFLEX 82 • Foundation Fieldbus44221-EN-13091011.4 Industrial property rightsVEGA product lines are global protected by industrial p

Page 99

98INDEXVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910INDEXAAdjustment – Max. adjustment 33 – Min. adjustment 34Adjustment system 30Application 3

Page 100 - Printing date:

99INDEXVEGAFLEX 82 • Foundation Fieldbus44221-EN-130910Service – Hotline 62Setup – Quick start 2Simulation 40Special parameters 44Statusmeldungen

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