Vega VEGAPULS 63 (≥ 2.0.0 - ≤ 3.8) Foundation Fieldbus Manuel d'utilisateur

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Page 1 - Operating Instruction

Operating InstructionsVEGAPULS 63Foundation FieldbusDocument ID:28451Radar

Page 2 - Contents

Foundation Fieldbus". The appropriate certificates are also availablethere. A CD with the appropriate files and certificates can be orderedvia e-mai

Page 3

l Dry and dust freel Not exposed to corrosive medial Protected against solar radiationl Avoiding mechanical shock and vibrationl Storage and transport

Page 4 - 1 About this document

4 Mounting4.1 General instructionsSelect an installation position you can easily reach for mounting andconnecting as well as later retrofitting of an i

Page 5 - 2 For your safety

1 32100%0%4Fig. 3: Measuring range (operating range) andmax. measuring distance1 full2 empty (max. measuring distance)3 Measuring range4 Reference pla

Page 6

4.2 Instructions for installationThe flange screws of VEGAPULS 63 must be always screwed with thetorque stated in the technical data so that the PTFE w

Page 7

Fig. 6: Vessel with conicalbottomDo not mount the instruments in or above the filling stream. Make surethat you detect the product surface, not the infl

Page 8 - 3 Product description

If the reflectiveproperties of the medium are good, you can mountVEGAPULS 63 on a socket piece. You will find recommended valuesfor socket heights in th

Page 9 - 3.2 Principle of operation

If large vessel installations such as struts or supports cause falseechoes, these can be attenuated through supplementary measures.Small, inclined she

Page 10 - 3.3 Operation

By using a standpipe, the influence of vessel installations andturbulence can be excluded. Under these prerequisites, the meas-urement of products with

Page 11 - 28451-EN-120530

100%0%1> 300 mmFig. 13: VEGAPULS 63 in a bypasstube. The polarisation marking on theprocess fitting must be in one plane with the tube holes or the

Page 12 - 4 Mounting

Contents1 About thisdocument1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41.2 Target group . . . . . . . . . . . . .

Page 13

5 Connecting to power supply5.1 Preparing the connectionAlways keep in mind the following safety instructions:l Connect only in the complete absence o

Page 14 - 4.2 Instruction

In systems without potential equalisation, connectthe cable screendirectly to ground potential at the power supply unit and at the sensor.In the conne

Page 15

7 Insert the wire ends into the open terminals according to the wiringplanFig. 15: Connection steps 6 and 78 Pressdown the opening levers of the termi

Page 16

55551 243Fig. 16: Material versions, single chamberhousing1 Plastic2 Aluminium3 Stainless steel, investment casting4 Stainless steel, electro-polished

Page 17

I²C34512DisplayTyp:1 2 5 6 7 8 BusSim.Fig. 17: Electronics and connectioncompartment, single chamber housing1 Plug connector for VEGACONNECT (I²C inte

Page 18

1 2 345Fig. 19: Double chamber housing1 Housingcover, connection compartment2 Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)3 Housing cover,

Page 19

123Display1 2I2CFig. 21: Connection compartment doublechamber housing1 Spring-loaded terminals for voltage supply2 Plug connector for VEGACONNECT (I²C

Page 20 - 5 Connecting to power supply

1 2 345Fig. 23: Double chamber housing1 Housingcover, connection compartment2 Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)3 Housing cover,

Page 21 - 5.2 Connection procedure

121 2Fig. 25: Connection compartment, Ex-d doublechamber housing1 Spring-loaded terminals for power supply and cable screen2 Ground terminal for conne

Page 22

5.6 Wiring plan - version IP 66/IP 68, 1 bar12Fig. 27: Wire assignment connectioncable1 brown (+) and blue (-) to power supply or to the processing sy

Page 23

7.3 Parameter adjustment with AMS™ .. . . . . . . . . . . . .437.4 Saving the parameter adjustment data . . . . . . . . . . . .438 Maintenance and fau

Page 24 - 1 2 5 6 7 8

6 Set up with the indicating and adjustmentmodule PLICSCOM6.1 Short descriptionThe indicating and adjustment module is used for measured valuedisplay,

Page 25

Fig. 28: Insert indicating andadjustment moduleNote:If you intend to retrofit the instrument with an indicating and adjustmentmodule for continuous mea

Page 26

6.3 Adjustment system2311.1Fig. 29: Indicating and adjustmentelements1 LC display2 Indication of the menu item number3 Adjustment keysl [OK] key:- Mov

Page 27

6.4 Setup stepsAs VEGAPULS 63 is a distance measuring instrument, the distancefrom the sensor to the product surface is measured. To have the realprod

Page 28

Min. adjustment0.00 %=5.000 m(d)4.000 m(d)3 Prepare the % value for editing with [OK] and set the cursor to therequested position with [->]. Set th

Page 29 - 5.7 Switch on phase

According to the conductivity and the dielectric figure ofliquids, thereflection properties can differ considerably. Therefore additionaloptions such as

Page 30 - 6.1 Short description

Enter the requested parameters via the appropriate keys, save yoursettings and jump to the next menu item with the [->] key.High sockets or vessel

Page 31

This function enables reading out parameter adjustment data as wellas writing parameter adjustment data into the sensor via the indicatingand adjustme

Page 32 - 6.3 Adjustment system

The values of the following menu items are not resetto the resetvalues (see chart) with "Reset":Function Reset valueLanguage No resetFactory

Page 33 - 6.4 Setup steps

6.5 Menu schematicInformation:Depending on the version and application, the light-coloured menuwindows are not always available or offer nor selection

Page 34

1 About this document1.1 FunctionThis operating instructions manual provides all the information youneed for mounting, connection and setup as well as

Page 35 - Linearisation curve

Service4Basic adjustmentDisplayDiagnostics▶ServiceInfo4.1False signal suppressionChange now?4.2Extended settingNone4.4SimulationStart simulation?▼4.4R

Page 36 - Extended setting

6.6 Saving the parameter adjustment dataWe recommended noting the adjusted data, e.g. in this operatinginstructions manual, and archiving them afterwa

Page 37

7 Set up with PACTware andother adjustmentprograms7.1 Connect the PC312Fig. 30: Connection of the PC via VEGACONNECT directlyto the sensor1 USB cable

Page 38

Necessary components:l VEGAPULS 63l PC with PACTware and suitable VEGA DTMl VEGACONNECTl Power supply unit or processing system7.2 Parameter adjustmen

Page 39 - 6.5 Menu schem

8 Maintenance and fault rectification8.1 MaintenanceIf the instrument is used properly, no special maintenance is requiredin normal operation.8.2 Remov

Page 40

Error Cause RectificationInstrument doesnot appearduringconnection setupProfibus DP cab-le pole-reversedCheck cable and correct, if necessaryIncorrect t

Page 41 - 6.6 Saving the pa

In Ex applications only one instrument and one electronics module withrespective Ex approval may be used.If there is no electronics module available o

Page 42 - 7 Set up with PACTware and

the project assistant with "Start". Theassistant establishes theconnection automatically and opens the parameter adjustment window"Sens

Page 43

9 Dismounting9.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions suchas e.g. pressure in the vessel, high temper

Page 44 - 8.2 Remove interferences

10 Annex10.1 Technical dataGeneral dataMaterials, wetted parts- Process fitting 316L- Antenna encapsulated or hygienicallyencapsulatedPTFE (TFM 1600),

Page 45 - ? E041, E042, E043

2 For your safety2.1 Authorised personnelAll operations described in this operating instructions manual must becarried out only by trained specialist

Page 46 - 8.4 Software update

Input variableMeasuredvariable distance between process fitting and product sur-facemin. distance from flange 50 mm (1.97 in)Measuring range depending o

Page 47 - 8.5 Instrument repair

- Average power < 5 µW- Averagepower with 1 m distance < 200 nW/cm2Max. emitted HF power of the antenna system - Version with increased sensitiv

Page 48 - 9 Dismounting

Average temperature coefficientof the zerosignal (temperature error)0.03 %/10 KInfluence of the superimposed gas and pressure to the accuracyThe spreadin

Page 49 - 10 Annex

- TFM-PTFE hygienicallyencapsulated,process seal FKM (Viton)-25 … +130 °C (-13 … +266 °F)- TFM-PTFE hygienically encapsulated,process seal EPDM-40 … +

Page 50

Connection cable- Wire cross-section 0.5 mm² (AWG 20)- Wire resistance < 0.036 Ω/m (0.011 Ω/ft)- Tensile strength < 1200 N (270 lbf)- Standard l

Page 51

- Aluminium housing, stainlesssteelhousing - investment casting, stainlesssteel housing - electro-polishedIP 66/IP 68 (0.2 bar)12)- Aluminium and stai

Page 52

10.2 Foundation FieldbusBlock diagram, measured value processingThe following illustration shows the Transducer Block and Function block in simplified

Page 53

Diagram, adjustmentThe following illustration shows the function of the adjustment.Secondary_value_1CalibrationLowest PointCalibrationHighest PointSen

Page 54

l Linearization Type- Possible types of linearization are: linear, user defined, cylindricallying container, sphericalcontainerl curve_points_1_10- X a

Page 55

l level_offset- Offset that is added to the 'Level' value. Unit derives from 'Level_unit'l SENSOR_OFFSET- Offset that is added to the

Page 56 - 10.2 Foundation F

During t he entire duration of use, the useris obliged to determine thecompliance of the necessary occupational safety measures with thecurrent valid

Page 57

10.3 DimensionsHousing inprotection IP 66/IP 68 (0.2 bar)~ 69 mm(2.72")ø 77 mm(3.03")112 mm (4 13/32")M20x1,5/½ NPT~ 69 mm(2.72")ø

Page 58

Housing in protection IP 66/IP 68 (1 bar)117 mm (4.61")~ 103 mm(4.06")ø 77 mm(3.03")116 mm (4.57")~ 150 mm (5.91")ø 84 mm (3.

Page 59

VEGAPULS 63, flange version31,5 mm(1.24")163,5 mm (6.44")ø 75 mm (2.95")324 mm / 8mm (0.16" / 0.32")15,5 mm(0.61")102 mm

Page 60 - 10.3 Dimensions

VEGAPULS 63, flange version, low temperature202 mm (7.95")33ø 44 mm(1.73")4 mm / 8 mm(0.16" / 0.32")ø 75 mm(2.95")15,5 mm(0.61

Page 61 - M20x1,5M20x1,5

VEGAPULS 63, hygienic fitting 1ø 90 mm(3.54")ø 78 mm(3.07")101 mm(3.98")38 mm(1.50")15 mm(0.59")101 mm(3.98")38 mm(1.50&q

Page 62 - , flange version

VEGAPULS 63, hygienic fitting 2ISO2852DN 50 / 2"wClamp-Stutzenclamp-socketDIN32676/DN 50 / 2,5"DN 65 / 3"DN 80 / 3,5"DN 100 / 4&quo

Page 63 - , flange version, low tempe

VEGAPULS 63, hygienic fitting 31552345516,5 mm(0.65")ø 92 mm(3.62")ø 124 mm(4.88")99 mm(3.90")15,4 mm(0.6")100 mm(3.94")1

Page 64 - , hygienic fitting 1

Fig. 42: VEGAPULS 63, hygienic fitting 31 Bolting DIN 11851, DN 50 and 2"2 Bolting DIN 11851, DN 80 and 3"3 Bolting DIN 11864-2, DN 504 Bolti

Page 65 - , hygienic fitting 2

10.4 Industrial property rightsVEGA product lines are global protected by industrial property rights.Further information see http://www.vega.com.Only

Page 66 - , hygienic fitting 3

VEGAPULS 63 • Foundation Fieldbus 6910 Annex28451-EN-120530

Page 67 - , hygienic fitting 4

2.10 Environmental instructionsProtectionof the environment is one of our most important duties. Thatis why we have introduced an environment manageme

Page 68 - 10.5 Trademark

70 VEGAPULS 63 • Foundation Fieldbus10 Annex28451-EN-120530

Page 69

VEGAPULS 63 • Foundation Fieldbus 7110 Annex28451-EN-120530

Page 70

VEGA Grieshaber KGAm Hohenstein 11377761 SchiltachGermanyPhone +49 7836 50-0Fax +49 7836 50-201E-mail: [email protected] date:ISO 9

Page 71

3 Product description3.1 StructureThe VEGAPULS 63 radar sensor is available in two electronicsversions:l Standard electronics type PS60KFl Electronics

Page 72 - ISO 9001

3 2 1Fig. 1: VEGAPULS 63 - flange version withplastic housing1 Housing cover with integrated PLICSCOM (optional)2 Housing with electronics3 Process fitt

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